MaSoftgels ari kuwedzera kuve akakurumbira mumaindasitiri ezvemishonga neanovaka muviri nekuda kwekureruka kwavo kwekumedza, kuvandudza bioavailability, uye kugona kuvhara zvinonaka zvisingafadzi. Maitiro ekugadzira masoftgel akaomarara uye anoda kushandiswa kwehunyanzvi midziyo inozivikanwa sesoftgel kugadzira michina. Muchikamu chino, tichadzidza kuti softgels inogadzirwa sei uye basa resoftgel kugadzira michinamukugadzira.
Softgel capsules ndeye gelatin capsules ine mvura kana semi-solid filler zvinhu. Izvo zvinowanzogadzirwa kubva musanganiswa wegelatin, glycerin, uye mvura kuti iite ganda rakapfava uye rinoshanduka. Kuzadza zvinhu zvinogona kusanganisira mafuta, mishonga yemiti, mavitamini uye zvimwe zvinoshanda. Iyo yakasarudzika hunhu hwemasoftgels inoita kuti ive yakanaka kune magadzirirwo kubva kune ezvekudya ekuwedzera kune emishonga.
Kugadzirwa kwemasoftgels kunosanganisira akati wandei matanho akakosha, rimwe nerimwe rinoitwa nesoftgel kugadzira michina. Izvi zvinotevera tsananguro yakadzama yemaitiro:
1. Kugadzira Kuvandudza
Kugadzirwa chaiko kusati kwatanga, kuumbwa kwakakodzera kunofanirwa kutsanangurwa kune softgel capsule. Izvi zvinosanganisira kusarudza iyo chaiyo inoshanda musanganiswa, excipients uye kuona chiyero chakakodzera. Iko kuumbwa kunofanirwa kuve kwakagadzikana uye kunoenderana negelatin shell kuti ive nechokwadi chekushanda kwakakwana.
2. Gelatin Kugadzirira
Nhanho yekutanga mu softgel capsule kugadzira process ndeyekugadzirira gelatin, iyo inotorwa kubva ku collagen yemhuka yakabva. Gelatin inonyungudutswa mumvura uye inopisa kuti iite homogeneous solution. Glycerin inowanzowedzerwa kumusanganiswa kuti uwedzere kusimba uye kupfava kwekapule yekupedzisira.
3. Kugadzirisa zvigadzirwa zve softgel capsule production
Kana iyo gelatin mhinduro yagadzirira, iyo softgel capsule yekugadzira michina inogona kuiswa. Michina iyi yakagadzirirwa kuita otomatiki iyo yese softgel capsule yekugadzira maitiro, kuve nechokwadi chekuenderana uye kushanda nesimba. Zvikamu zvakakosha zve softgel capsule yekugadzira michina zvinosanganisira
-Gelatin yakanyunguduka tangi: uko gelatin inonyungudutswa uye inochengetwa pane inodzorwa tembiricha
-Metering pombi: Ichi chikamu nemamita nemamita uye chinoburitsa zvinhu zvekuzadza mugomba regelatin.
-Die Roll: Iyo die roll ndiyo chinhu chakakosha mukuumba gelatin mumakapisi. Iyo ine madhiramu maviri anotenderera anoumba chimiro checapsule yakapfava.
-Cooling system: Mushure mekunge ma capsules akaumbwa, anoda kunyoroveswa kuti asimbise gelatin.
Iwe unogona kudzidza nezve ino inogadzirwa nekambani yedu,LQ-RJN-50 Softgel Production Machine
Oiri yekugezesa mhando yemagetsi kupisa pfapfaidzo muviri (patented tekinoroji):
1) Tembiricha yekupfapfaidza yakafanana, tembiricha yakagadzikana, uye tembiricha yekuchinja inovimbiswa kuve isingasviki kana kuenzana ne0.1 ℃. Ichagadzirisa matambudziko senge manyepo akabatana, isina kuenzana capsule saizi iyo inokonzerwa nekusaenzana kupisa tembiricha.
2) Nekuda kweiyo yakanyanya tembiricha kunyatsoita kunogona kuderedza firimu ukobvu nezve 0.1mm (chengetedza gelatin nezve 10%).
Komputa inogadzirisa vhoriyamu yejekiseni otomatiki. Zvakanakira kuchengetedza nguva, chengetedza zvigadzirwa. Iyo ine yakakwirira kurodha kurongeka, kurodha kurongeka kuri ≤± 1%, kunoderedza zvakanyanya kurasikirwa kwezvinhu.
Kudzosera ndiro, kumusoro uye kuzasi muviri, kuruboshwe uye kurudyi padhi kuomarara kune HRC60-65, saka inogara.
4.Capsule Kugadzira
Softgel capsule yekugadzira michina inoshandisa die roll process kuumba capsules. Gelatin solution inodyiswa mumushini uye inobudiswa kuburikidza nefafi roll kuti iite mapepa maviri egelatin. Iyo yekuzadza zvinhu inozoiswa jekiseni pakati pezvimedu zviviri zvegelatin uye mipendero yakavharwa kuti iite macapsules ega. Maitiro acho anoshanda zvakanyanya uye anogona kugadzira zviuru zvemasoftware capsules paawa.
5.Drying uye kutonhora
Mushure mekunge ma capsules akaumbwa, anodyiswa muuomesa uye kutonhora system. Iyi nhanho yakakosha kuti ive nechokwadi chekuti macapsules anochengeta chimiro chavo uye kutendeseka. Iyo yekuomesa inobvisa hunyoro hwakawandisa, nepo kutonhora kunobvumira gelatin kushandiswa kusimba uye kuumba yakagadzikana uye yakasimba softgel capsule.
6. Kudzora Unhu
Kudzora kwehutano chikamu chakakosha cheSoftgel capsule kugadzirwa. Batch yega yega yemakapisi inoedzwa kune akasiyana ma paramita, anosanganisira saizi, uremu, nhanho yekuzadza uye chiyero chekupera. Yepamberi softgel yekugadzira zvivakwa zvakashongedzerwa nekutarisa masisitimu kuti ive nechokwadi chekuti maitiro ekugadzira anoteedzera kumhando yemhando.
7. Packaging
Kamwe iyo softgel capsules yapfuura yemhando yekudzora, inoiswa mukati kuti igovane. Packaging inhanho yakakosha sezvo ichidzivirira macapsules kubva kune zvakatipoteredza zvinhu uye inochengetedza hupenyu hwavo hwesherufu. Zvichienderana nemusika unotarirwa, softgels anowanzoiswa mumablister packs, mabhodhoro kana akawanda.
Kuisa mari mumidziyo yekugadzira softgel capsule inogona kupa vagadziri akawanda mabhenefiti:
-Kunyanya kushanda zvakanaka: Michina yemagetsi inogona kuburitsa yakawanda ye softgel capsules munguva pfupi, nokudaro kuderedza mari yebasa uye kuwedzera kubereka.
-Consistency: Softgel yekugadzira michina inovimbisa kuenderana muhukuru hwecapsule, chimiro uye kuzadza vhoriyamu, iyo yakakosha kuchengetedza chigadzirwa chemhando.
-Flexibility: Michina yakawanda yemazuva ano softgel capsule yekugadzira michina inogona kugadzirisa zvakasiyana-siyana zvekugadzirisa, zvichibvumira vagadziri kusiyanisa zvipo zvavo zvechigadzirwa.
-Waste Reduction: Yepamberi tekinoroji inoderedza marara emidziyo panguva yekugadzira, ichiita kuti ive inodhura-inoshanda uye ine hushamwari.
Kugadzirwa kweSoftgel capsules idanho rakaomarara rinoda kungwarira maumbirwo, chaiwo matekiniki ekugadzira uye yakasarudzika michina. Softgel capsule yekugadzira michina inoita basa rakakosha mukuita uku, zvichiita kuti vagadziri vagadzire emhando yepamusoro makapulemu zvinobudirira uye nguva dzose. Nekunzwisisa magadzirirwo anogadzirwa softgels uye tekinoroji iri kuseri kweSoftgel kugadzira michina, makambani anogona kuzadzisa zvirinani kudiwa kuri kukura kweaya anozivikanwa mafomu emushonga mumisika yemishonga uye inovaka muviri. Kunyangwe iwe uri mugadziri anotarisa kuisa mari muSoftgel kugadzira tekinoroji kana mutengi anofarira mabhenefiti emasoftgels, ruzivo urwu rwakakosha pakunzwisisa nyika yekugadzira softgel.
Nguva yekutumira: Nov-11-2024